|
|
Main menu for Browse IS/STAG
Course info
KKS / KTS
:
Course description
Department/Unit / Abbreviation
|
KKS
/
KTS
|
Academic Year
|
2023/2024
|
Academic Year
|
2023/2024
|
Title
|
Forming Machine Design
|
Form of course completion
|
Exam
|
Form of course completion
|
Exam
|
Accredited / Credits
|
Yes,
5
Cred.
|
Type of completion
|
Combined
|
Type of completion
|
Combined
|
Time requirements
|
Lecture
2
[Hours/Week]
Tutorial
2
[Hours/Week]
|
Course credit prior to examination
|
Yes
|
Course credit prior to examination
|
Yes
|
Automatic acceptance of credit before examination
|
Yes in the case of a previous evaluation 4 nebo nic.
|
Included in study average
|
YES
|
Language of instruction
|
Czech
|
Occ/max
|
|
|
|
Automatic acceptance of credit before examination
|
Yes in the case of a previous evaluation 4 nebo nic.
|
Summer semester
|
0 / -
|
0 / -
|
0 / -
|
Included in study average
|
YES
|
Winter semester
|
2 / -
|
0 / -
|
1 / -
|
Repeated registration
|
NO
|
Repeated registration
|
NO
|
Timetable
|
Yes
|
Semester taught
|
Winter semester
|
Semester taught
|
Winter semester
|
Minimum (B + C) students
|
10
|
Optional course |
Yes
|
Optional course
|
Yes
|
Language of instruction
|
Czech
|
Internship duration
|
0
|
No. of hours of on-premise lessons |
|
Evaluation scale |
1|2|3|4 |
Periodicity |
každý rok
|
Evaluation scale for credit before examination |
S|N |
Periodicita upřesnění |
|
Fundamental theoretical course |
No
|
Fundamental course |
Yes
|
Fundamental theoretical course |
No
|
Evaluation scale |
1|2|3|4 |
Evaluation scale for credit before examination |
S|N |
Substituted course
|
None
|
Preclusive courses
|
N/A
|
Prerequisite courses
|
N/A
|
Informally recommended courses
|
KKS/KVS
|
Courses depending on this Course
|
N/A
|
Histogram of students' grades over the years:
Graphic PNG
,
XLS
|
Course objectives:
|
The aim of this course is to provide students with information about structure and computing analysis of hydraulic forging presses, hammers and rolling mills.
- To inform students of basic classification of hydraulic presses (forging presses, extrusion presses), hammers and rolling mills
- To introduce the basic principles of design and calculations of individual parts of hydraulic forging presses to students
- To introduce the basic principles of design and calculations of hammers to students
- To introduce the basic principles of design and calculations of rolling mills to students
|
Requirements on student
|
Continuous assessment:
fulfilment of project requirements
Final assessment:
combined examination (written and oral)
- To pass the exam, students must successfully finish their seminar project
- The results from seminars will be considered if exam results are inconclusive.
- The exam is in the form of a test. If results are inconclusive the student will be tested orally
- If the student does not agree with the results of the evaluation from the exam, s/he may request an oral exam
|
Content
|
The student gains deeper knowledge in the field of design solutions and computing analysis of hydraulic presses, hammers and rolling equipment.
Topics of lectures according to weeks:
1) Introduction (subject content, literature, student requirements). Classification of forming machines.
2) Hydraulic forging presses - classification of hydraulic forging presses, requirements for contemporary presses, computing analysis and design solutions for forging hydraulic presses.
3) Frames of hydraulic forging presses - design solutions and computing analysis of press frames
4) Design of plunger and press cylinder and lifting cylinder
5) Drives of hydraulic forging presses - design solutions and computing analysis of press drives
6) Extrusion hydraulic presses - direct and indirect extrusion - basic calculations and design solutions
7) Hammers - Requirements for present-day hammers, basic calculations and design of hammers, characteristics of presses and hammers
8) Hammers - impact theory, hammer efficiency, anvil losses
9) Computing analysis of KJH pneumatic-hydraulic hammer
10) Rolling mills - requirements for contemporary rolling mills, classification of rolling mills, rolling theory
11) Rolling mills - design variants of rolling mills including computing analysis
12) Mechanization and automation of presses
13) Mechanization and automation of rolling mills
|
Activities
|
|
Fields of study
|
Studijní opory pro studenty jsou umístěny na COURSEWARE ZČU
|
Guarantors and lecturers
|
-
Guarantors:
Doc. Ing. Jiří Staněk, CSc. (100%),
-
Lecturer:
Doc. Ing. Jan Hlaváč, Ph.D. (50%),
Doc. Ing. Jiří Staněk, CSc. (50%),
-
Tutorial lecturer:
Doc. Ing. Jan Hlaváč, Ph.D. (50%),
Doc. Ing. Jiří Staněk, CSc. (50%),
|
Literature
|
-
Basic:
Jiří Staněk. Přednášky z předmětu KTS v elektronické podobě. ZČU v Plzni, 2012.
-
Basic:
Čechura, Milan; Staněk, Jiří. Tvářecí stroje : hydraulické lisy. 1. vyd. Plzeň : ZČU, 1999. ISBN 80-7082-480-8.
-
Basic:
Staněk, Jiří. Základy stavby výrobních strojů : tvářecí stroje. 1. vyd. Plzeň : Západočeská univerzita, 2001. ISBN 80-7082-738-6.
-
Extending:
Semiatin, S. L. Forming and Forging, Volume 14. USA, ASM International, 1988.
-
Extending:
Semiatin, S.L. HANDBOOK Metalworking: Bulk Forming. USA, 2005. ISBN 978-1-62708-185-6.
-
Extending:
Semiatin, S.L. HANDBOOK Metalworking: Sheet Forming. USA, 2006. ISBN 978-0-87170-710-9.
-
Extending:
fa. Schuler. Metal Forming Handbook. Springer-Verlag, Berlín, 1998. ISBN 3-540-61185-1.
-
Extending:
Kolíbal, Z. Technologičnost konstrukce a retrofitting výrobních strojů. Brno : VUTIUM, 2010. ISBN 978-80-214-3765-4.
-
Recommended:
Rudolf, Bedřich; Kopecký, Miloslav. Tvářecí stroje : základy výpočtů a konstrukce. 2. opr. vyd. Praha : SNTL, 1982.
-
On-line library catalogues
|
Time requirements
|
All forms of study
|
Activities
|
Time requirements for activity [h]
|
Contact hours
|
52
|
Individual project (40)
|
40
|
Preparation for an examination (30-60)
|
40
|
Total
|
132
|
|
Prerequisites
|
Knowledge - students are expected to possess the following knowledge before the course commences to finish it successfully: |
To explain possible design solutions of basic constructional parts of forming machines and its equipment |
To explain the basic principles of mechanics, elasticity and strength, machine parts and design fundaments used in the design of machines and equipment |
To explain kinematic diagrams of basic representatives of forming machines |
Skills - students are expected to possess the following skills before the course commences to finish it successfully: |
To design selected parts of machines and equipment based on the acquired knowledge |
To use theoretical knowledge in the field of mechanics, elasticity and strength, machine parts and design fundamentals independently when designing selected design parts of forming machines |
To acquire further professional knowledge by independent study of theoretical knowledge of engineering basis |
Competences - students are expected to possess the following competences before the course commences to finish it successfully: |
N/A |
N/A |
N/A |
|
Learning outcomes
|
Knowledge - knowledge resulting from the course: |
To explain possible constructional solutions of basic design parts of hydraulic forging presses at a higher level |
To explain possible design solutions of hammers and rolling mills at a higher level |
To explain possible design solutions of mechanical presses at a higher level |
To explain basic terms and calculations of rolling mills |
To explain basic terms and calculations of hammers |
Skills - skills resulting from the course: |
To acquire additional professional skills independently on the basis of practical experience in the field of design exercises and literature |
To apply their theoretical knowledge in the field of mechanics, elasticity and strength, machine parts and design fundamentals to solve individual components of a hydraulic forging press |
To design selected parts of hydraulic forging press based on acquired theoretical knowledge with us of modern software |
To design basic parameters of rolling mill |
To design basic parameters of hammer |
Competences - competences resulting from the course: |
N/A |
N/A |
|
Assessment methods
|
Knowledge - knowledge achieved by taking this course are verified by the following means: |
Combined exam |
Skills - skills achieved by taking this course are verified by the following means: |
Project |
Competences - competence achieved by taking this course are verified by the following means: |
Project |
Combined exam |
|
Teaching methods
|
Knowledge - the following training methods are used to achieve the required knowledge: |
Individual study |
Interactive lecture |
Skills - the following training methods are used to achieve the required skills: |
Practicum |
Project-based instruction |
Competences - the following training methods are used to achieve the required competences: |
Lecture with visual aids |
Group discussion |
|
|
|
|