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Course info
KKS / KVSA
:
Course description
Department/Unit / Abbreviation
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KKS
/
KVSA
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Academic Year
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2023/2024
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Academic Year
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2023/2024
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Title
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Manufacturing Machine Design
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Form of course completion
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Exam
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Form of course completion
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Exam
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Accredited / Credits
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Yes,
5
Cred.
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Type of completion
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Combined
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Type of completion
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Combined
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Time requirements
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Lecture
3
[Hours/Week]
Tutorial
2
[Hours/Week]
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Course credit prior to examination
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Yes
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Course credit prior to examination
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Yes
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Automatic acceptance of credit before examination
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Yes in the case of a previous evaluation 4 nebo nic.
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Included in study average
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YES
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Language of instruction
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English
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Occ/max
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|
|
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Automatic acceptance of credit before examination
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Yes in the case of a previous evaluation 4 nebo nic.
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Summer semester
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0 / -
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0 / -
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0 / -
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Included in study average
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YES
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Winter semester
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0 / -
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0 / -
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0 / -
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Repeated registration
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NO
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Repeated registration
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NO
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Timetable
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Yes
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Semester taught
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Summer semester
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Semester taught
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Summer semester
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Minimum (B + C) students
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10
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Optional course |
Yes
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Optional course
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Yes
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Language of instruction
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English
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Internship duration
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0
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No. of hours of on-premise lessons |
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Evaluation scale |
1|2|3|4 |
Periodicity |
každý rok
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Evaluation scale for credit before examination |
S|N |
Periodicita upřesnění |
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Fundamental theoretical course |
No
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Fundamental course |
Yes
|
Fundamental theoretical course |
No
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Evaluation scale |
1|2|3|4 |
Evaluation scale for credit before examination |
S|N |
Substituted course
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KKS/KVS
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Preclusive courses
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N/A
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Prerequisite courses
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N/A
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Informally recommended courses
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N/A
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Courses depending on this Course
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KKS/ZSZ
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Histogram of students' grades over the years:
Graphic PNG
,
XLS
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Course objectives:
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The aim of this course is to provide students with information about design and computational analysis of basic parts of manufacturing machines (forming machines and machine tools).
- Inform students of basic technical parameters of manufacturing machines
- To introduce students to the basic principles of design and calculations of basic parts of manufacturing machines (frames, drives, guides, etc.)
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Requirements on student
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Continuous assessment:
fulfilment of test requirements (machine tools), fulfilment of project requirements (forming machines)
Final assessment:
combined examination (written and oral)
- Minimum 75% participation in seminars
- In the first six weeks of semester students deal with problems of machine tools. In the sixth week of semester students take a test in design of machine tools (only from seminar content)
- In the second six weeks of semester students deal with problems of forming machines. Students solve design study of screw press
- In the thirteenth week of semester students may take a corrective test (machine tools - only from seminar content)
- To pass the exam, students must pass a test on machine tools (from seminar content) and finish their seminar project on forming machines
- The results from seminars will be considered if exam results are inconclusive.
- The exam is in the form of a test. If results are inconclusive the student will be tested orally
- If the student does not agree with the results of the evaluation from the exam, s/he may request an oral exam
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Content
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The course is intended for students who wish to focus on manufacturing machines and their accessories in their master theses. It focuses on the following areas:
general machine structure; principles of manufacturing machine design; fundamental technical data; stiffness, dynamic stability, accuracy; fundamental technological specifications; configurations of machines, drives, frames, guides - fundamental design, computational analysis; samples of successful design; latest trends in manufacturing machine design.
1. New definitions and trends in OS building, main drive
2. Sliding systems
3. Movement axes
4. Storing of spindles
5. Clamping
6. Frames and auxiliary functions
7. Frames of forming machines (FM) - design and calculation of closed and open frame
8. Screw presses - design and calculation of press' components
9. Principles of FM construction, basic requirements, operational accuracy, overload protection, guide
10. Drive mechanisms of crank presses, division, design approaches, basic calculations
11. Overload of crank presses, multi-purpose crank presses - structural design, basic calculations
12. Drive mechanisms of hydraulic presses - division, structural solution, basic calculations
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Activities
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Fields of study
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Studijní opory jsou umístěny na COURSEWARE ZČU
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Guarantors and lecturers
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Guarantors:
Prof. Ing. Václava Lašová, Ph.D. (100%),
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Lecturer:
Prof. Ing. Václava Lašová, Ph.D. (50%),
Doc. Ing. Jiří Staněk, CSc. (50%),
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Tutorial lecturer:
Ing. Petr Bernardin, Ph.D. (50%),
Doc. Ing. Jan Hlaváč, Ph.D. (50%),
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Literature
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Basic:
Forming and Forging. ASM Handbook, Volume 14
(Semiatin, S, L.)
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Basic:
Lopez de Lacalle, Norberto, Lamikiz Mentxaka, Aitzol. Machine Tools for High Performance Machining. Springer, 2009. ISBN 978-1-84800-380-4.
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Extending:
Schuler GmbH. Metal Forming Handbook. katedra KKS. Springer-Verlag London, 1996. ISBN 3-540-61099-5.
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Recommended:
W. Beitz, K.H.Kuttner. Handbook of Mechanical Engineering. katedra KKS. Springer-Verlag London, 1994. ISBN 3-540-19868-7.
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Recommended:
Altintas Yusuf. Manufacturing Automation. Cambridge University Press, 2000. ISBN 052165029.
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On-line library catalogues
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Time requirements
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All forms of study
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Activities
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Time requirements for activity [h]
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Preparation for formative assessments (2-20)
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10
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Contact hours
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65
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Presentation preparation (report) (1-10)
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10
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Preparation for an examination (30-60)
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50
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Total
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135
|
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Prerequisites
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Knowledge - students are expected to possess the following knowledge before the course commences to finish it successfully: |
use basic knowledge of mechanics of solids and materials, machine components and fundamentals of engineering design |
describe and explain possible design solutions of basic functional construction parts of production machines |
Skills - students are expected to possess the following skills before the course commences to finish it successfully: |
to use their own knowledge from the basic engineering theoretical disciplines in solving practical problems in the field of design of production machines and equipment |
work independently in at least one CAD system |
Competences - students are expected to possess the following competences before the course commences to finish it successfully: |
N/A |
N/A |
N/A |
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Learning outcomes
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Knowledge - knowledge resulting from the course: |
recognise and formulate problems concerning design of basic parts of manufacturing machines (frames, drives, guides) |
apply theoretical knowledge of mechanics of solids and materials and advanced software to manufacturing machine parts design |
assess the pros and con of basic representatives of manufacturing machines |
describe and explain on a higher level the possible design solutions of the basic construction parts of the production machines, frames, drives, guidance and storage and anchoring |
Skills - skills resulting from the course: |
be able to create the basic design of the selected part |
formulate and solve problems related to parts of manufacturing machines and use modern software tools |
to use their theoretical knowledge from machine theory to solve practical problems in designing a spindle press and a heavy lathe |
Competences - competences resulting from the course: |
N/A |
N/A |
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Assessment methods
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Knowledge - knowledge achieved by taking this course are verified by the following means: |
Combined exam |
Skills - skills achieved by taking this course are verified by the following means: |
Project |
Competences - competence achieved by taking this course are verified by the following means: |
Skills demonstration during practicum |
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Teaching methods
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Knowledge - the following training methods are used to achieve the required knowledge: |
Individual study |
Practicum |
Interactive lecture |
Skills - the following training methods are used to achieve the required skills: |
Practicum |
Competences - the following training methods are used to achieve the required competences: |
Task-based study method |
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